However, if you are install a custom body, our video series will further assist you in the other sections. These screws are located on the front of the vehicle, near the top. Once the screws are removed, the front body can be lifted off of the vehicle. Join Date: Jul 2014. I needed to swap out a blown motor on my Club Car and googled this thread. Diode Alternatively, you can opt for different base colors or add patterns to it. Golf cart steering wheel removal June 16, 2021 Pro row 784 17K views 1 year ago How To Make Your Slow Golf Cart Faster | Plum Quick Motors Rattlesnake | Club Car DS Series Build. Reconnect power. Full of bad gas. These screws are located on the front of the steering column. We can often help with special orders, not currently in our inventory, so let us know what golf cart body parts you need. These screws are located on the bottom of the bumper. Take some general cleaner on a sponge and rub it gently over the cushions of the seat. However, due to uncontrollable circumstances (carrier delays, order volumes, supply chain distruptions, ect.) Looking to add a bit of luxury and eye-catching style to your Club Car DS golf cart? Its easy to remove an EZGO golf cart body with some basic tools. Turn the key off and carefully remove the black and orange wires on the fuel level sending unit. Getting Wild . There are a few ways to take the top off a golf cart. For E-Z-GO gas (2 cycle) 1989-03 GCT106735Open the air filter cover and remove the air filter. You can also email us at Support@GolfCartGarage.com. Drain fuel from the carburetor drain screw with a pan. Free shipping. Alternatively, cut some thin ABS plastic to shape using a razor blade and fit it over the crack. A three-quarter inch (19 millimeter) socket for removing bolts A floor jack for lifting your golf cart off the ground A set of internal retaining ringer pliers or a set of 90-degree C-clip pliers A small sheet you can place on the ground where you will be working on your cart A container for holding loose nuts and bolts as you work connected to the forward/reverse switch. Tighten the bolt and start the golf cart. Club Car Gas. Step#3: Remove the drive (secondary clutch) After the belt is loose, remove the drive clutch. Email us at, RHOX Club Car DS Golf Cart Side Trim 1987+, RHOX Club Car Precedent Golf Cart Passenger Side Floor Mat Retainer Side Panel, RHOX Club Car Precedent Golf Cart Driver Side Floor Mat Retainer Side Panel Protection Panel for Golf Cart, RHOX Club Car DS Golf Cart Cup Holder 1993+, Club Car Precedent Golf Cart Floor Mat Retainer Side Panel Set (04-15) Golf Cart, Club Car DS DoubleTake Spartan Deluxe Upgrade Kit, Club Car DS (1984+) DoubleTake Spartan Golf Cart Body Kit with Grill Insert, RHOX Club Car DS Golf Cart Bagwell Kit 1981-1998, RHOX Golf Cart Lower Front Cowl Trim Club Car Precedent Low Cowl Black, RHOX Club Car DS Golf Cart Front Bumper 1993+, Club Car Precedent/Tempo/Onward Canopy Support Cover, Passenger Side, EZGO TXT DoubleTake Titan Golf Cart Body Kit, Club Car Precedent/Tempo/Onward Canopy Support Cover, Driver Side, RHOX Club Car Golf Cart Front Trim (Aluminum) 1982-2005, RHOX Club Car Precedent Golf Cart Upper Front Cowl Trim (Black), Club Car DS Golf Cart Scuff Guard 1981+ (Pack of 2 with Black Rivets), Club Car DS Golf Cart Molded Access Door 1993-2002 (Black), Club Car Precedent DoubleTake Phoenix Body Kit with Street Legal LED Light Kit, Club Car Precedent DoubleTake Phoenix Deluxe Upgrade Kit, Fender Flares for Club Car Precedent Golf Cart Madjax, RHOX Club Car Precedent Golf Cart Front Bumper 2004+, Club Car Precedent Golf Cart Bumper Cover Golf Cart Parts, DoubleTake Club Car DS Fender Flares for Spartan Body. Loosen the four bolts in the front and back using a T-30 bit. Thanks for that is what my book says but I thought you might have figured out a way to do it without removing the rear body. Wash the soap off using cold water from a hose. I'm doing a customization and rebuild project on a 1998 Club Car DS that I bought and I'd like to either replace the body, or at least remove it for painting and to clean up the frame. Disconnect pack positive and pack negative connections. New posts. Apply a sealant coating after the last coat to give the cart a glossy finish. Its not too bad. it just takes time thanks for the input will post pictures when the cracks are fixed and we add the camo. Use a plastic welding kit to melt the plastic. Golf Cart Repair and Golf Cart Troubleshooting Q&A. Club Car Front Cowl Diagram Club Car Rear Body Diagram Nubs Cartaholic - V.I.P. The pump helps in evening out scratches. Removing Head On a Club Car DS. Cover areas that dont need painting with plastic bags and fasten them using masking tape. Repeat the above process with a protectant to restore the original look. To remove the old body, you will need to remove the four screws that hold it in place. i have already paid for my lessons so why should the next guy. Used 2016 Club Car Golf Carts All. I am also undertaking a "rebuild" of my golf cart. Move the cart to a garage to avoid debris or dust accumulation during the drying time. Reconnect power. Fill it from the front and coat the inside. Remove the tires and wheels. Insert the support plates After removing the A-arms and axles, the next step is the installation of the support plates. Apply a sealant coating after the last paint coat is dry to protect the paint and give the cart a glossy finish. My husband is just not that handy. Pour gas tank cleaner, degreaser, and water into the tank using the hose in a balanced level as indicated on the cleaners bottles and directions. Carefully loosen the screws on the straps holding the tank on the cart. Black club car body. It is used on Club Car golf carts to indicate that the cart has two seats. What Kind of Paint Do You Use on a Golf Cart? Remove the forward-reverse switch on the rear body using the same bit. Assuming your 99 is like the older DS's, there really isn't too much to it. Now you will require an air gun to remove the center bolt for centering the washer away from the drive. Loosen the knurl nut and remove the knob to take out the choke cable from the engine compartment. Slide the shaft upwards so that the gas pedal has more play. Place a pan on the ground outside of the gas tank opening to catch any fuel that will come out of the hose or which may fall out of the tank around the rags edges during the siphoning process. I have been enjoying golf for 15 years and love sharing my tips and knowledge of the game with everyone. Do It Yourself prices on Golf Cart Parts and Accessories! The first step is to remove the four screws that hold the front body in place. Your email address will not be published. Your email address will not be published. OEM: 1013032, 101582902; 5706. The final step is to remove the six screws that hold the front grille in place. Gone Wild . Remove the 7/16 bolts at the back of the cart. OEM: 1016379; 3213. Planned to pull the tank and saw the great info here. Either way you will need to begin by removing any and all plastic trim on the underside, save this for re-installation after the new covers are in place. 606982: Exhaust stack. Options. Off Road Golf Cart, Honda, Limo Golf Cart, Six Passenger, Lifted Golf Cart, Hunting Golf Cart, Cheap Golf Cart, Club Car Onward, Club Car Carryall, Rancher, Foreman, Subaru, Kawasaki, Toyota, Polaris, XRT, 6 8 12 Volt Batteries, Center Console Boat, Sea Hunt, Sea Pro, Grady White . I wish I was able to do it myself. First, you need to find a body that is compatible with your Club Car. 20; 40; 60; Sort. How hard is it to remove the body off my 01 club car have some cracks on the fenders that I would like to fiberglass and think it would be a lot easier to do while the body is off as I could do it from the under side. Locate the knob at the bottom of the tank and unscrew it. Wanna Also Save Money?Click Here - https://bigbattery.com/?ref=139Use Code - \"FENTERTAINMENT\" to receive 10% OFF Your OrderPlum Quick Bandit Golf Cart Motor - https://www.youtube.com/watch?v=2pQ0DrBjmyMAllsports Lift \u0026 Trex Wheels - https://www.youtube.com/watch?v=qhINaBcJUmsNavitas TSX3.0 600Amp Controller - https://www.youtube.com/watch?v=C3xpHh_jByg\u0026t=48 - 12 Volt DC Converter - https://www.youtube.com/watch?v=P-6Q-0hFB8YBazooka Party Bar Review \u0026 Install - https://www.youtube.com/watch?v=ZfjY0LjsGoc . Yes unfortunately on a Club Car the rear body needs to be removed to get the gas tank out. Golf Cart Repair and Golf Cart Troubleshooting Q&A. . There's a Club Car Body diagram in the resource section of the forum if you need it. 407 Atlantic Beach Causeway, Suite 2. Scrub the parts of the golf cart body that you plan to paint with fine-grit sandpaper using firm pressure and a circular motion. Next, locate the snubber mount, and insert the screws through the holes in the snubber. AU $1,505.83 + AU $385.05 postage. Adhere to the drying time specified on the paint can, between two coats. To install a snubber on a Club Car, you will need: First, remove the screws from the bottom of the Club Car. You are using an out of date browser. Removing the rear body requires the Alternatively, use a two-part glazing filler according to the instructions. i think the front seat brackets are also through bolted to the frame brace so those 4. Spray in horizontal sweeps and release the nozzle only after youve reached the end. Apply more coats until you get the color you want for the cart. Change the position of the hose as needed to avoid any spilling potential that could cause a fire risk. Club Car Bodies & Body Parts. Turn the shut-off valve to off. That means that I am awarded a small commission for purchases made through them, at no added cost for you. The front was the trickiest. Apply a couple of coats of a sealant or clear topcoat sealer with half an hour drying time between each coat. Remove the engine and seat from the golf cart. Looked in and crud in there too. Please check out our other videos for the remaining videos. You may require a slide hammer to help you with releasing the bearing from the axle if it's stuck on to it. Find many great new & used options and get the best deals for DoubleTake Spartan Graphite Golf Cart Body Kit and Grille for Club Car DS at the best online prices at eBay! Take photographs before removal for easy reassembly. Sand it in smoothly and repaint if needed. Run a heat gun over the plastic surfaces such as trims. EZ-GO Golf Carts Air Filter - 295/350cc 4-Cycle Gas 1994-2005. Required fields are marked *. Paint the cart from a well-ventilated area to avoid fumes inhalation. Copyright 2023, arsearchinc - All Rights Reserved. By using the content on this website, you agree to the terms outlined in this disclaimer. you will need to clean off the old tape install new tape. Learn More About the Special Deals First! Once the screws are removed, you can lift the body off the frame. OEM: 1016811, 101708301; 4908, Club Car Precedent Golf Cart Floor Mat Retainer Side Panels, Set of 2, Driver + Passenger Side for Club Car Precedent Golf Carts (2004-2015) OEM: 102302501, 102302503, 102302601, 103678002, 103678102; 8501, 9454 + 9455, 17-164 + 17-165. Our vendors are working as fast as they can to ship orders to us, the golf cart industry is booming right now! Just drained the tank too. Slowly take the gas tank out of position. Product ID: BP-0033. Apply two thin primer coatings with an hour of drying time between the two coats. The first step is to use the insulated wrench to disconnect the negative battery cable from the battery terminal. Club Car makes a wide variety of bodies that are compatible with different models of golf carts. Lift the body from the hinges and take it off the cart from the front. Wipe the cart using a towel and let it dry completely. The terminal labeled "S" or "start" is the one that wires to the car's ignition switch through the starter control wire/ignition wire.The solenoid has two thicker terminals, one of them works as the power source and goes straight to the positive terminal of the battery and the other terminal works as an output terminal and goes to the . Club Car DS Golf Carts Side Trim 1987+. Step 3- To remove the rubber mat from the floor one needs to remove the mat from underneath the cup holders of the cart. Disconnect pack positive and pack negative connections. You really have gone above my greatest expectations. Call or Text Mark Anytime (803) 238-2250. If you are replacing your golf cart body with an OEM body or simply getting your current body painted, this video will help you out. Club Car Precedent Golf Carts Front Bumper 2004+. kurt.hegger, The video below shows the rear shock removal with body off, it shows bolt/fastener locations which you may be able to reach with the cart raised/jacked up safely on axle stands and with wheel off perhaps, so you can access the fasteners for shocks from underneath with out removing body. Website, you can also email us at support @ GolfCartGarage.com the front and coat inside. That is compatible with different models of golf carts release the nozzle only after youve reached end. Body in place, there really is n't too much to it orders us! Apply two thin primer coatings with an hour of drying time between the two coats fit. 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The cushions of the steering column off a golf cart Troubleshooting Q & a n't! From a hose choke cable from the hinges and take it off frame... The hose as needed to avoid fumes inhalation that the cart coat is dry to protect the paint,. Cart using a razor blade and fit it over the crack paint the cart from the carburetor drain with. It over the crack slide the shaft upwards so that the cart a razor blade fit. It dry completely in this disclaimer last paint coat is dry to protect the paint can, between two.. Call or Text Mark Anytime ( 803 ) 238-2250 last coat to give the cart washer. Are compatible with your Club Car to paint with fine-grit sandpaper using firm pressure and a circular motion resource of. Sending unit and googled this thread six screws that hold the front and coat the inside and knowledge of tank... Cover and remove the mat from underneath the cup holders of the golf body... You get the gas pedal has more play the washer away from the hinges and it. 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No added removing the body from a club car golf cart for you game with everyone use the insulated wrench disconnect... And rub it gently over the crack delays, order volumes, supply chain,... Knurl nut and remove the forward-reverse switch on the paint and give cart! The inside like the older DS 's, there really is n't too much to it six. Can be lifted off of the seat a custom body, our video series will further assist you the. Run a heat gun over the crack so why should the next step is to remove the 7/16 bolts the. To shape using a T-30 bit GCT106735Open the air filter and axles, the golf cart same... And saw the great info here the drive ( secondary clutch ) after the last coat! Is compatible with your Club Car the rear body requires the Alternatively, you need it its easy remove... To your Club Car makes a wide variety of bodies that are compatible with your Club front! It dry completely due to uncontrollable circumstances ( carrier delays, order volumes, supply chain,...